Failure Analysis Technician

Career Guide

A Failure Analysis Technician investigates why parts, products, or materials did not perform as expected. They gather evidence, run tests, document findings, and support engineers in identifying root causes and preventing repeat failures.

Browse All Roles

Key Responsibilities

Receive and log failed parts with clear chain of custody
Inspect parts using visual checks and basic measurement tools
Prepare samples using cutting, mounting, polishing, and cleaning
Run standard lab tests following written procedures
Capture photos and record observations in a consistent format
Maintain accurate records in lab systems and spreadsheets
Support root cause investigations with evidence and timelines
Report results to engineers and manufacturing teams
Calibrate and maintain lab equipment on a set schedule
Follow safety rules for chemicals, tools, and electrical equipment
Support containment actions by helping identify affected lots
Contribute to corrective action verification through retesting

Top Skills for Success

Attention to Detail

Clear Documentation

Problem Solving

Lab Safety

Root Cause Thinking

Sample Preparation

Microscopy Basics

Measurement Tools

Test Method Execution

Quality Systems Awareness

Electronics Handling

Materials Basics

Career Progression

Can Lead To

Senior Failure Analysis Technician

Failure Analysis Specialist

Quality Technician Reliability Technician Test Technician

Transition Opportunities

Failure Analysis Engineer

Quality Engineer Reliability Engineer Manufacturing Engineer Supplier Quality Engineer

Common Skill Gaps

Often Missing Skills

Structured Root Cause MethodsStatistical BasicsReport WritingEquipment TroubleshootingQuality Standards FamiliarityTest Planning SupportData Organization

Development SuggestionsBuild a repeatable investigation workflow, strengthen documentation habits, learn a small set of root cause tools used by your employer, and practice turning observations into clear evidence-based conclusions.

Salary & Demand

Median Salary Range

Entry LevelUSD 45,000 to 60,000

Mid LevelUSD 60,000 to 80,000

Senior LevelUSD 80,000 to 105,000

Growth Trend

Steady demand in manufacturing and high reliability industries, supported by quality requirements, warranty cost pressure, and increased use of advanced components.

Companies Hiring

Major Employers

IntelTexas InstrumentsMicron TechnologyApplied MaterialsASMLBoeingLockheed MartinNorthrop GrummanTeslaGeneral MotorsMedtronicGE Aerospace

Industry Sectors

SemiconductorsElectronics ManufacturingAerospace and DefenseAutomotiveMedical DevicesIndustrial EquipmentEnergy EquipmentContract Manufacturing

Recommended Next Steps

Create a portfolio of anonymized sample reports that show photos, observations, and conclusions

Ask to shadow an engineer during a full investigation from intake to corrective action verification

Get trained on at least one advanced lab tool used at your site and document proficiency

Improve spreadsheet skills for tracking lots, timelines, and failure patterns

Pursue a quality certification that matches your industry and seniority level

Volunteer to own a small lab process such as calibration tracking or sample intake standards